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Lift truck batteries are sold in terms of voltage, connector location, amp-hour capacity, and physical size. The lift truck nameplate will state the correct truck voltage, the most amp-hour capacity and the minimum battery weight. The lift truck Operating Manual will even have the proper battery details for the forklift.
There are 2 common kinds of electric lift truck batteries: Flooded or Sealed. A sealed battery is likewise referred to as "maintenance free" or VRLA and does not require the adding of water. Sealed batteries instead utilize a chemical reaction so as to maintain correct fluid level all through the life of the battery. A flooded battery needs water to be added often to ensure the exact electrolyte level inside the battery.
Nearly all lift trucks are able to accommodate numerous different sizes of battery. When choosing the battery, it should be chosen to be able to fit inside the size of the battery compartment. Nearly all battery companies could supply a battery listing of appropriate sizes that are recommended for your particular forklift.
With electric lift trucks, the battery is likewise utilized as a counterweight. The capacity of the forklift will be based upon exact minimum weights of the battery. Adhere to the information specified on the lift truck nameplate to be able to ensure you are using a battery that meets least weight specified.
Battery chargers need to be correctly matched to the specific battery being charged. It is vital to be able to guarantee the charger has enough amp-hour capacity so as to charge the battery and that it is the same voltage as the battery. The charger amp-hour capacity has to be with 10% of the amp-hour capacity of the battery in order to guarantee the most efficient charging. Before starting the charging cycle, be positive the battery is first connected to the charger. Always verify the battery details like for example the amp-hour capacity, the battery weight and voltage with the details supplied on the battery nameplate.
Always check in order to see if the correct kind of charger is being used so as to charge the battery. The majority of the newer chargers can safely charge several types of batteries and will thusly be labeled as capable of accepting all batteries. Utilizing an older charger, for instance to be able to charge just flooded batteries could be hazardous if used for sealed batteries and damage to both charger and battery would take place. It is essential to first consult the instruction plate on the charger in order to be sure it could accept the kind of battery you wish to charge.
Whenever handling flooded batteries, it is best to only add the required water after the battery has been charged. This practice would stop the spattering of electrolyte out of the battery when it is being charged.
Some guidelines used for improving the life of a battery include: at all times keep the battery clean regardless of type and for flooded batteries specifically, keep their fluid levels maintained. One more general rule is to charge the battery and let it rest for an 8 hour period previous to using. Utilize an "equalizing" charge every 5th charge to keep all the cells topped up at the same voltage. Do not discharge the battery below 80 percent of battery amp-hour capacity previous to recharging.
Electric lift trucks could be equipped with different gadgets which monitor battery levels. There are sophisticated "Battery Discharge Indicators" that would disable the lifting circuit and sound an alarm so as to notify after the battery has been discharged to a present level. There are more straightforward gas gauge meters available too. Using such monitoring devices will help prevent battery and truck damage from severely discharging the battery all through use.
