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Without doubt, lift truck components will eventually wear out and need replacing. The alternative of acquiring brand new components could become pricey so another idea is to acquire used parts. This could save a lot of cash eventually. It is a great idea to acquire used forklift components that have been remanufactured. These components would guarantee that you are getting parts which will work for a long time and be productive.
Remanufacturing Vs. Rebuilding
Worn or broken parts which are reproduced are a less expensive answer than rebuilding. With rebuilding parts, just the components that are broken or worn out get changed, which means that other wearable parts may break down soon after purchase.
Remanufactured components are cleaned after being taken apart and have the unusable components changed. This method can offer the best assurance for second-hand components. All wearable parts are replaced regardless of age or wear which is another rationale why reproduced parts in general perform so much better. Whatever component within the part is new and this provides much longer life to the second-hand part. Depending on the lift truck components that are being redone, the cleaning process and the entire remanufacturing process would vary.
Replacing and Testing Parts
After complete disassembly, the engines are oven cleaned. Various parts of the engine like for example rings, pistons, spark plugs, valves, valve springs, and filters can be replaced during the remanufacture process. The engines are hot tested after reassembly to ensure that there are no noise, no oil pressure problems, no leaks or any vacuum.
Transmissions are another thing that is oven cleaned after being disassembled. The transmission is then pressure washed. A thorough examination is performed to check for any cracks. Bushings, seals and bearings are all replaced. Typically, the replacement parts used on transmission components meet OEM specifications.
Wearable parts
Some components such as torque converters, the alternator, the water pump, steer axles and the starter can get longer serviceability after being reproduced and having all wearable parts replaced. The electronic control in the electric lift truck is maintained by the control card. This card can likewise be remanufactured with replacing all aged and worn out parts. Not like various forklift components the control card could only have the worn and aged parts replaced.
OEM Specs
Remanufactured components are thoroughly examined upon reassembly to guarantee they are in top condition before being sold. It is important when buying reproduced components to be certain they have undergone the proper testing and inspection procedures. On certain bigger components such as transmissions, steer axles and engines, OEM specification replacement components must be utilized.
The dealer of used forklifts and parts could guarantee that the remanufactured parts have met OEM specifications and that these components meet industry standards. Many details go into remanufacturing second-hand components. This attention to detail offers more serviceability out of remanufactured parts opposed to the parts that were only rebuilt.
