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Leaf chains are actually steel chains utilizing a simple pin construction and link plate. The chain number refers to the pitch and the lacing of the links. The chains have certain features such as high tensile strength for each section area, which allows the design of smaller mechanisms. There are B- and A+ kind chains in this particular series and both the BL6 and AL6 Series include the same pitch as RS60. Lastly, these chains cannot be driven utilizing sprockets.
Comparably, in roller chains, all of the link plates maintain higher fatigue resistance because of the compressive stress of press fits, while in leaf chains, only two outer plates are press fit. The tensile strength of leaf chains is high and the utmost allowable tension is low. While handling leaf chains it is vital to consult the manufacturer's guidebook so as to ensure the safety factor is outlined and utilize safety measures at all times. It is a better idea to apply utmost caution and use extra safety guards in functions where the consequences of chain failure are severe.
Higher tensile strength is a direct correlation to the utilization of more plates. As the utilization of much more plates does not enhance the maximum acceptable tension directly, the number of plates could be limited. The chains require regular lubrication because the pins link directly on the plates, producing a very high bearing pressure. Using a SAE 30 or 40 machine oil is frequently advised for nearly all applications. If the chain is cycled over one thousand times each day or if the chain speed is over 30m for every minute, it will wear really quick, even with constant lubrication. Thus, in either of these situations utilizing RS Roller Chains would be more suitable.
The AL-type of chains should only be used under particular conditions like for instance when wear is really not a big problem, when there are no shock loads, the number of cycles does not exceed 100 a day. The BL-type would be better suited under other situations.
The stress load in components will become higher if a chain utilizing a lower safety factor is selected. If the chain is also utilized among corrosive conditions, it can easily fatigue and break really quick. Performing regular maintenance is really essential if operating under these types of conditions.
